Professional Toyota Prius
Head Gasket Repair

Professional Toyota Prius
Head Gasket Repair

At Maxat Hybrid Repair, we’ve specialized in head gasket repairs for Toyota Prius vehicles since 2011. With over 300 successful Prius repairs under our belt, we know exactly how to fix the problem — and how to keep it from coming back. Our service is fast, thorough, and backed by deep experience with hybrid engines.

Why Head Gaskets Fail on the Prius

Overheating Issues

Prius engines can overheat due to coolant leaks, faulty water pumps, or clogged radiators — all of which stress the head gasket

Coolant Leaks

Loss of coolant with no visible leak often points to a failing head gasket that’s allowing coolant to enter the combustion chamber

Clogged EGR System

A dirty or blocked EGR valve and cooler can lead to poor engine circulation and overheating, accelerating gasket failure

Normal Wear & Tear

High mileage and age naturally weaken gasket seals, especially in hybrid engines that cycle frequently between electric and gas modes

Factory Design Flaws (Some Models)

Certain Prius generations are more prone to head gasket issues due to OEM design limitations — something we’ve seen firsthand in hundreds of repairs

Certain Prius generations are more prone to head gasket issues due to OEM design limitations – something we’ve seen firsthand in hundreds of repairs.

What’s Included in Our Full Gasket Repair Package

Every Prius head gasket repair includes:

This full package is designed to solve the root problem, not just patch the symptoms. Most cars are ready in two days or less.

Signs Your Prius Needs Head Gasket Repair

White smoke from the exhaust
Coolant loss with no visible leak
Engine overheating or rough starts
Misfires, low compression, check engine light
Bubbles in the coolant tank or rising temps on longer drives

Signs Your Prius Needs Head Gasket Repair

White smoke from the exhaust
Coolant loss with no visible leak
Engine overheating or rough starts
Misfires, low compression, check engine light
Bubbles in the coolant tank or rising temps on longer drives

If you’re seeing any of these symptoms, book a diagnostic ASAP — catching it early can save your engine.

Our Repair Process

Drop-Off & Diagnostic

You bring in your Prius — we start with a full diagnostic to confirm head gasket failure and check for any related issues (coolant system, EGR).

Engine Disassembly

Our techs disassemble the top end of the engine to access the cylinder head and evaluate the condition of the gasket and internal components.

Head Resurfacing (if needed)

We check the engine block and cylinder head for warping. If the surface isn't perfectly flat, we send it for professional resurfacing to ensure a proper seal.

Full Gasket Replacement

We install a new OEM Toyota head gasket, plus replace 18+ internal seals to prevent future leaks. Spark plugs, coolant, and engine oil are replaced as part of the service.

EGR & Cooling System Service

We clean the EGR valve and cooler, pressure-test the radiator, and inspect the water pump. If needed, we replace it with an OEM-equivalent part.

Reassembly & Break-In

The engine is carefully reassembled, filled with fluids, and tested. We run a break-in cycle to ensure proper sealing and performance under real conditions.

Final Quality Check & Pickup

Before handing your car back, we wash the engine bay to spot potential leaks, run a final scan, and test drive the vehicle. Most repairs are completed in 1–2 business days.

Drop-Off & Diagnostic

You bring in your Prius — we start with a full diagnostic to confirm head gasket failure and check for any related issues (coolant system, EGR, etc.).

Engine Disassembly

Our techs disassemble the top end of the engine to access the cylinder head and evaluate the condition of the gasket and internal components.

Head Resurfacing (if needed)

We check the engine block and cylinder head for warping. If the surface isn't perfectly flat, we send it for professional resurfacing to ensure a proper seal.

Full Gasket Replacement

We install a new OEM Toyota head gasket, plus replace 18+ internal seals to prevent future leaks. Spark plugs, coolant, and engine oil are replaced as part of the service.

EGR & Cooling System Service

We clean the EGR valve and cooler, pressure-test the radiator, and inspect the water pump. If needed, we replace it with an OEM-equivalent part.

Reassembly & Break-In

The engine is carefully reassembled, filled with fluids, and tested. We run a break-in cycle to ensure proper sealing and performance under real conditions.

Final Quality Check & Pickup

Before handing your car back, we wash the engine bay to spot potential leaks, run a final scan, and test drive the vehicle. Most repairs are completed in 1–2 business days.

Frequently Asked Questions

How do I know if my Prius has a blown head gasket?

White smoke, overheating, coolant loss, or engine misfires are key signs — a quick diagnostic can confirm it.

Most head gasket repairs take just 1–2 business days, all done in-house with no wait for parts.

Yes – we use original Toyota gaskets and seals in 99% of cases. We also replace spark plugs, oil, coolant, and clean the EGR system as part of our standard package.

Absolutely – we offer 0% financing for 6 months, with no deposit and flexible payment options.

What our client have to say

Let’s Bring Your Battery Back to Life

Schedule Your Prius Hybrid Battery Repair Today!

Contact Maxat Hybrid Repair in West Sacramento for a free diagnostic!

Thank you!
Your appointment was scheduled

Skip to content