Experiencing overheating, white exhaust smoke, or coolant loss in your Toyota Prius? Our specialized head gasket repair service for Toyota Prius vehicles addresses the root cause of hybrid engine failure. Since 2011, we’ve completed over 300 successful Prius head gasket replacements in Sacramento, serving Gen 2 (2004-2009) and Gen 3 (2010-2015) models.
Unlike general mechanics, we’re certified hybrid specialists who understand the unique challenges of Toyota Prius vehicles. Our ASE-certified technicians have 12+ years of hybrid-specific experience, ensuring your Prius head gasket repair lasts.
If your Prius has been running hotter than usual, don’t ignore it. In many cases, ongoing overheating is what eventually leads to head gasket problems. We often see this in Gen 2 models, where coolant loss or a weak water pump slowly pushes engine temps beyond safe limits. Catching it early can save you from a much more expensive head gasket repair later on.
If your Prius keeps losing coolant but there’s no puddle under the car, it could mean the head gasket is starting to fail. The coolant can sneak into the engine instead of leaking outside, which is why the reservoir level drops over time. When this happens, the engine oil can look milky, and you might notice the car losing power in one or more cylinders. Catching it early can save you from a much bigger repair later.
If your Gen 2 Prius (2004-2009) is overheating, the problem is often the EGR cooler gasket. Dirt or a blocked valve can make coolant leak inside the engine or outside, which eventually damages the main head gasket. Many Prius owners notice orange residue near the exhaust or dropping coolant levels. When we perform Prius head gasket repair, we replace the old gasket with stainless steel to prevent the same issue from coming back and keep your car running reliably.
Over time, high mileage and frequent engine cycles can wear out a Prius head gasket. Hybrid engines switch between electric and gas often, heating and cooling the gasket hundreds of thousands of times. After 100,000–150,000 miles, even multi-layer steel gaskets can start to leak. Regular maintenance helps, but eventually most Prius owners need Toyota Prius head gasket replacement or Prius head gasket repair to keep their engines running smoothly.
Some Prius models seem to run into head gasket trouble more often, and it’s usually linked to specific design quirks. In Gen 2 (2004-2009), the EGR cooler gasket can give out around 100,000-130,000 miles, leading to overheating and damage to the main gasket. Gen 3 (2010-2015) fixed that issue but added a more complex intake, which makes repairs a bit more work. When we do Prius head gasket repair or Toyota Prius head gasket replacement, we tailor our approach for each generation to prevent the same problem from coming back.
To make a Prius head gasket repair last, it’s important to know what caused the failure in the first place. Sometimes it’s the EGR cooler gasket, a worn water pump, coolant issues, or just normal wear over time. We don’t just replace the gasket – we fix the underlying problem too.
That’s why our Toyota Prius head gasket repair and Prius head gasket replacement services are reliable, backed by a 2-year warranty, with very few repeat issues.
We don’t just replace the head gasket and call it done. Many shops do that, but the same problem often comes back. With our service, we check everything that could have caused the failure – worn EGR cooler gaskets, coolant issues, or general wear – and fix it right the first time.
That’s why our Prius head gasket repair and Toyota Prius head gasket replacement keep engines running smoothly without repeat problems.

Notice white smoke coming from your Prius’s exhaust? If it smells sweet, that’s usually coolant burning inside the engine. It’s a common sign the head gasket is failing. When you notice this symptom, head gasket repair for Toyota Prius should be scheduled immediately to prevent engine damage.

If your Prius gauge is always on the high side or the red coolant light comes on, don’t ignore it. Overheating can stress the head gasket, especially in Gen 2 models with EGR cooler problems.

Notice a milky or frothy look on the dipstick? That usually means coolant is leaking into the engine. Check under the oil cap too - white or tan residue is a bad sign.

If your coolant keeps dropping but there are no puddles, the head gasket may be leaking internally. This is one of the earliest signs of trouble in Prius engines.

With a cold engine, take off the cap and watch for bubbles. Continuous bubbling usually means combustion gases are entering the cooling system.

Look around the cylinder head for orange or white residue, especially near the Gen 2 EGR cooler. Any leaks here can lead to a Prius head gasket replacement if not fixed.

Notice white smoke coming from your Prius’s exhaust? If it smells sweet, that’s usually coolant burning inside the engine. It’s a common sign the head gasket is failing. When you notice this symptom, head gasket repair for Toyota Prius should be scheduled immediately to prevent engine damage.

If your Prius gauge is always on the high side or the red coolant light comes on, don’t ignore it. Overheating can stress the head gasket, especially in Gen 2 models with EGR cooler problems.

Notice a milky or frothy look on the dipstick? That usually means coolant is leaking into the engine. Check under the oil cap too - white or tan residue is a bad sign.

If your coolant keeps dropping but there are no puddles, the head gasket may be leaking internally. This is one of the earliest signs of trouble in Prius engines.

With a cold engine, take off the cap and watch for bubbles. Continuous bubbling usually means combustion gases are entering the cooling system.

Look around the cylinder head for orange or white residue, especially near the Gen 2 EGR cooler. Any leaks here can lead to a Prius head gasket replacement if not fixed.
A bad head gasket can quickly turn into big problems – engine failure, hybrid battery overheating, a warped cylinder head, or even a ruined catalytic converter from coolant leaks. If you notice symptoms, don’t wait.
In Sacramento, Prius owners rely on our team for proper Prius head gasket repair and Toyota Prius head gasket replacement to avoid these expensive repairs.

Bring your Prius in. We’ll check the head gasket and take a quick look at coolant, EGR, and other systems.

We remove the cylinder head cover to see the gasket and nearby parts. Any obvious wear gets noted.

If the cylinder head isn’t flat, we resurface it before installing the new gasket.

Install a new OEM Toyota head gasket and replace worn seals. Spark plugs, oil, and coolant are refreshed.

Clean the EGR valve and cooler. Inspect the radiator and water pump. Replace any failing parts with OEM-quality ones.

Put the engine back together, refill fluids, run a break-in cycle, and test drive.

Quick final inspection, look for leaks, scan for codes, hand the car back. Most Prius head gasket repairs finish in 1-2 days.

Bring your Prius in. We’ll check the head gasket and take a quick look at coolant, EGR, and other systems.

We remove the cylinder head cover to see the gasket and nearby parts. Any obvious wear gets noted.

If the cylinder head isn’t flat, we resurface it before installing the new gasket.

Install a new OEM Toyota head gasket and replace worn seals. Spark plugs, oil, and coolant are refreshed.

Clean the EGR valve and cooler. Inspect the radiator and water pump. Replace any failing parts with OEM-quality ones.

Put the engine back together, refill fluids, run a break-in cycle, and test drive.

Quick final inspection, look for leaks, scan for codes, hand the car back. Most Prius head gasket repairs finish in 1-2 days.
White smoke, overheating, coolant loss, or engine misfires are key signs — a quick diagnostic can confirm it.
Most head gasket repairs take just 1–2 business days, all done in-house with no wait for parts.
Yes – we use original Toyota gaskets and seals in 99% of cases. We also replace spark plugs, oil, coolant, and clean the EGR system as part of our standard package.
Absolutely – we offer 0% financing for 6 months, with no deposit and flexible payment options.
Alex Tim2024-05-14 Lydia Lesnyakov2024-04-26 Very knowledgeable on hybrids I felt like the pricing was fair and they were thorough in the diagnostic. Definitely will be getting the necessary repairs done here. Roman Borodulin2024-04-12 Очень рекомендую! Профессионалы, и самое главное, не обманывают! Bashar Baz2024-03-14 Дмитрий Матвеев2024-03-13 Darrell King2024-03-05 Alex Kan2024-02-07 Great services fast turnaround within hours he will have you back on the road Lavonta2024-01-22 Kevin Packer2024-01-10 Polite clean professional and efficient. Natascha Lee2023-11-29 Eddie & his team know exactly what they are doing when it comes to car repairs!! I had to issues with my car, one seemed more severe, but I was reassured that everything was okay and they would be able to order the part and repair the other problem!! They were very quick and very responsive and courteous!! And I can’t forget how efficient!! Was able to pick up my car today after having the diagnostic done less then a week ago! Highly recommend and if I need anything else for my car I know my car is in greats hands at Maxat Hybrid!! Thank you To you Eddie & your team!Load moreGoogle rating score: 4.6 of 5, based on 154 reviews
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